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Hacking a Head Unit with Malicious PNG

Danilo Erazo

Demonstrates how reverse engineering an automotive real-time operating system uncovered image parser flaws exploitable via a crafted PNG file to backdoor head units.

Summary

Automotive In-Vehicle Infotainment Architecture

Modern automotive head units run complex operating systems that process user media, navigation data, and vehicular status. While many run Linux or Android, thousands of commercial vehicles utilize proprietary real-time operating systems (RTOS).

Reverse Engineering Automotive RTOS Firmware

Hardware extraction and reverse engineering of proprietary RTOS firmware revealed numerous undocumented diagnostic services, insecure memory management routines, and unhardened media parsing libraries.

Exploiting Image Parsers via Malicious PNG Payloads

Analyzing the built-in image rendering engine uncovered memory corruption vulnerabilities triggered during PNG header and chunk processing. Crafting a malformed PNG file delivered via USB allows arbitrary code execution and establishes an unauthenticated backdoor on the head unit.

Implications for In-Vehicle Security

Compromising head units provides a potential pivot point toward connected vehicle CAN buses, demonstrating the necessity of memory-safe parsing libraries and isolated sandboxes in automotive RTOS designs.

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